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Lead Recycling mini blast furnaceS

Name: Lead Recycling mini blast furnaceS
Brand: ASTECH ENVIRO SYSTEMS
Price: 3000000.0 INR
Availability: InStock

Price 3000000.0 INR/ Ton

Get a Price/Quote

MOQ : 1 Ton

Lead Recycling mini blast furnaceS Specification

Model No
MRF-12T

Driven Type
Electric

Frequency
50 Hz

Speed
Variable, up to 100 rpm

Production Capacity
50-90 Tons/Day

Usage & Applications
Lead smelting, battery recycling

Temperature Range
Up to 1350C

Accessories
Air pollution control system, Charging trolley

Installation Guideline
Onsite assistance available

Automation Grade
Semi-Automatic

Efficiency (%)
85%

Motor Power
5 HP

Type
Mini Blast Furnace

Material
Mild Steel

Computerized
No

Automatic Grade
Semi-Automatic

Control System
PLC Based

Drive Type
Electric

Voltage
415 V

Power
15 kW

Weight (kg)
3000 kg

Dimension (L*W*H)
3000*1800*2200 mm

Color
Blue & Grey

Capacity
3-12 Tons/Batch

Features
Efficient heat recovery, Low emission

Power Consumption
18 kW/Hour

Machine Type
Lead Recycling Furnace

Surface Finish
Paint Coated

Lead Recycling mini blast furnaceS Trade Information

Minimum Order Quantity
1 Ton

Payment Terms
Cash Against Delivery (CAD), Cash on Delivery (COD), Cash in Advance (CID), Days after Acceptance (DA), Cheque

Supply Ability
1 Ton Per Month

Delivery Time
90 Days

Sample Available
No

Main Domestic Market
All India

About Lead Recycling mini blast furnaceS

The furnace is charged with slag, scrap iron, limestone, coke, oxides, dross, and reverberatory slag. The coke is used to melt and reduce the lead. Limestone reacts with impurities and floats to the top. This process also keeps the lead from oxidizing. The molten lead flows from the blast furnace into holding pots

Advanced Emission Control and Compliance

Built to meet stringent CPCB emission norms, the mini blast furnace includes air pollution control features to minimize environmental impact. The 12-meter chimney facilitates efficient exhaust management, ensuring safe and effective lead recycling processes while reinforcing responsible manufacturing practices.

Versatile Operation and High Productivity

With both manual and automatic charging, the MRF-12T adapts to operational preferences. Capable of processing 5090 tons per day with variable speed control up to 100 rpm, this furnace enables tailored production from 8 to 24 hours per cycle, supporting continuous, reliable output for diverse lead recycling tasks.

Durability and Ease of Maintenance

Constructed from high-grade mild steel and coated for surface protection, the furnace boasts a robust design and 20 mm thick shell. Routine quarterly servicing and onsite installation support enhance the longevity and smooth functioning of the equipment, minimizing downtime and maintenance overheads.

FAQs of Lead Recycling mini blast furnaceS:

Q: How does the Lead Recycling Mini Blast Furnace ensure compliance with environmental regulations?

A: The MRF-12T adheres to CPCB emission standards and comes equipped with an advanced air pollution control system. Its 12-meter chimney height further assures effective dispersion and management of emissions, making it suitable for eco-conscious operations.

Q: What is the lead recycling process in this mini blast furnace?

A: The process begins with charging the furnacemanually or automaticallywith scrap lead and fluxes. The material is then smelted using the selected fuel (coke, coal, or natural gas) at temperatures up to 1350C, with the resulting lead collected for further refining. Efficient heat recovery optimizes energy consumption throughout the cycle.

Q: When is routine maintenance or servicing required?

A: Quarterly servicing is recommended for the MRF-12T to ensure optimal performance. This includes checking the refractory lining, cooling systems, door mechanisms, and the PLC control system, safeguarding the furnaces longevity and efficiency.

Q: Where is the ideal installation location for the mini blast furnace?

A: The furnace should be installed in an industrial setting, with adequate space for its dimensions (3000*1800*2200 mm) and access to fuel and power supplies. Onsite installation assistance is available to ensure compliance with safety and operational standards.

Q: What are the key benefits of using the MRF-12T for lead recycling?

A: Key benefits include high efficiency (85%), robust construction, low emissions meeting CPCB norms, variable charging and operation modes, and a high production capacity (5090 tons/day). The systems efficient heat recovery and pollution control reduce environmental impact while promoting cost-effective operations.

Q: How is lead recycled using this furnace in battery recycling applications?

A: Lead-acid batteries are dismantled, and the lead components are introduced into the furnace using the charging trolley. The intense heat melts the lead, separating it from contaminants. The end product is pure lead, ready for reuse in new batteries or other applications.

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